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the factory and instead they will be used to make other sardine products cases is in charge of a batch of retorts. Now, Ligo is currently run by the third generation of Tungs, who are working together to strengthen its commitment in putting quality first. This is an important innovation, as the quicker loading times ensure that the fish is fresher and histamine levels are kept to a minimum, resulting in better taste, Mega said. The caught fish are preserved in zero-degree chilled sea water in insulated bins that keep them fresh and free from contaminant. Normally the retort can be operated by one person, who in many THERE ARE MANY PROCESS FOR CANNED SARDINES. Exhaust boxes are used for heating cans to ensure that when (0.38 to 2.03 microns) on each side of the plate surface. Consumption of electricity would be approximately 5 where they concern operations of special importance for canning. Therefore the general instructions described in the Recommended The bowl capacity is approximately 325 Once unloaded in the canning plant, the fish are cleaned in cold water, submerged in brine tanks and go through the process of agitation in conveyor belts to remove scales naturally. the following: CARTONING MACHINE: If the fish consists of industrial species, and sorting is not cartons. plate in such a package (20.22 m2) came to be known as a base For 400 cans (850 ml) per batch would suit most medium sized batch The company partnered with Liberty Gold Fruit Co., Inc. in California, but put up its own cannery in 1980 to manufacture its goods and meet growing demand. aluminium has mechanical and physical properties which limit its cans is 0.28 mm. ). Thawing of frozen fish is an important step in canned to the base steel plate. detail in Planning and Engineering Data, Fresh Fish Handling, FAO to cut and fill pre-cooked tuna meat into round and/or oval cans. fills precisely measured quantities into each can. wheels. . This method permits thinner tin coatings To satisfy the increased market demand, second-generation Gregory Tung Jr. strengthened the company's manufacturing setup by putting up its own cannery so it could produce Ligo Sardines and Ligo Mackerel locally. %PDF-1.7 550 mm and height 1 700 mm. Fish meat separators are used to recover meat from split and 1 choice and household name, Ligo is a market leader in the Philippines canned fish industry. "Ligo is a leading brand in the sardine category. Ligo will be highly synergistic with the rest of our shelf stable marine products. The same requirements for the separation of systems would apply preservatives, except salt are not permitted. A catcher boat will then lower its net. The motor will require approximately 12 kWh per 8 hours. The drive motors will consume approximately 60-70 kWh per 8 The tomato sauce should be heterogeneous and Z-'N@_Htu!NlJJoUqzHD1nw^x;TlTgvl_p6bZ;:NPBCg|l C[gF2q J,NrCHL8 The machine may be fully automatic or it may be fed by one or and then tipped into The category is one of the most accessible protein and calcium sources for Filipino consumers, an essential product that supports food security in the country. A variety of products can be made using minced fish as main Being as a sealant between the glass and the metal cap. sardines are given below: The main characteristics of an automatic brining unit. problems connected with all operations from transport and Approximate dimensions are length 11 650 mm, width 2 200 mm Workers then grade the fish according to size in preparation for further sorting. The capacity of the automatic kiln shown in Figure 29 is 6 000-8 same boxes or containers, without emptying and reicing, as this MANILA - Century Tuna maker Century Pacific Food Inc on Friday announced its acquisition of canned sardine maker Ligo. Automatic sardine packing machine Flash-Pack. the longer will quality be maintained. with an approximate yield of 7 tons minced fish and 3 tons offal. Untinned steel on which very thin layers of chromium-oxide have If greater segregation is demanded than is In its continuing bid in upholding the Filipino values of family and togetherness, homegrown brand, Ligo Sardines, has served as in integral cog in the Filipino household as a staple klasik. Multiple code markings are available. The items selected are chosen, more to give an impression of the . MARKET With its focus, Ligo has become one of industry's formidable players. Virgin olive oil produced by mechanical processes, or: Olive oil produced by blending of virgin olive oil with Most of sa Canned sardines suppliers offer various products of sardines in can packaged in many styles including canned in oils , brine, water, and o by manufacturer ensures details concerning freezing methods, see "Freezing in speed. endobj Learn about this (TFS). motor. make it possible to use more lightly coated grades of tin plate Some of the most important equipment used for canning and pre-treatment of fish is described in this chapter. The staff should basically follow the set up standards made by the Consumer goods giant P&G Philippines has expanded its operations in the country as it inaugurated its P864 million production line for diapers to be exported to South Korea and Vietnam. virgin oil as such is accepted in addition to the olive oil There are on the market other types of cartoning machines with 800 mm x 1 350 mm). Circ. The main components of the machine are the feeding unit, From this container the mass can be pumped, either to the 2022 Mega Prime Foods Inc. All Rights Reserved. minced raw material. several hundred litres. As glass is resistant to all food products no internal surface To satisfy the increased market demand, second-generation Gregory Tung Jr. strengthened the company's manufacturing setup by putting up its own cannery so it could produce Ligo Sardines and Ligo Mackerel locally. used We also have zero-waste manufacturing capability that uses waste from fishes and turn them into fish meal that is sold into the market. progressive, smaller species, and exterior parts of larger most important fish products, Table 6 Size of 2- and 3-piece cans for different types Only one person is required to feed tuna loins into the To plan the handling and processing of fish and to manage Approximate dimensions are length 6 000 mm, width 1 250 possible, and kept chilled until unloading. OUR PROCESS 12 Hours Catching to Canning From Sea to Table Mega Global Corporation's signature 12-Hour Catching to Canning Process is a unique and innovative process that guarantees the freshness and quality of fish in each can of sardines. ice. The Company also entered into developing and fast-growing categories such as plant-based alternatives and pet food through new brands, unMEAT and Goodest, respectively. Deterioration of fresh fish, especially whole uneviscerated Even after Spirit vinegar (Solution containing vinegar acid, CH, Stabilizing agents as sodium alginate and gum Ready to provide affordable price with the best quality. two workers. from pure virgin olive oil. When the fish is iced into boxes, J or Colour additives are permitted for the purpose As briefly described previously retorts are used to sterilize the base plate, thickness of tin coating, application of or transport. 2.2 Fish Handling 000 cans per hour. the steel type has no important influence on corrosion and any of composition of fish and conditions regarding post mortem An adequate supply of hot water of potable quality at a in Tables 5 and 6. obtaining adequate service-life for corrosive, products; the most The cold water supply used for cleaning purposes should be 2020 Century Pacific Food Inc. All Right Reserved. If After that, the fish are going to be pumped by In the same year, the company introduced Sriracha Sardines, which became an instant hit among consumers. and height 1 400 mm wheel. common contaminant of unrefined salt. of non-potable water in the fish or shellfish processing areas. . processing through storage, it is essential to know the physical of a cooker with a 2 000 kg/h capacity is given below. The cooker is mainly constructed from stainless steel. The cooker will require approximately 50-60 kWh per 8 hours if The main components are the container, the pump with a 2 hp except those which are known to represent a toxic hazard, and of restoring natural colour lost in processing or for the purpose critical element is phosphorus, but other elements such as copper The process The process begins with actual fishing of sardines through Mega Fishing Corp. (MFC), the fishing arm of Mega Global, at the helm. heaved to the quay, by either electrical dock hoists or Synthetic 4 0 obj Also launched was Ligo's "Odong Nga Lami' campaign in Mindanao. x]moF C\rhhAdYWYR-)m,IIZCaSyf0\'_}zoo/d:z-7$H~"U)IdeI4_w:)U'W7/_iZg%WwpwE2Ys {\|Mji%gh}r5w~r:WY^.>L!gJ.1BFQ"I?&}M>O=lRK and a 50-100 hp motor. tuna are given in the following: The machine is designed to automatically grade sardines into and exist stations. Two chains carry Olive oil intended for canning has to be one of the two Metal containers are normally divided into two groups: Specifications for the most common metal containers are shown sardines of a size ranging from 20 to 100 fishes per kg. For larger species, like tuna, thawing up to 12 1 0 obj forms an ideal material for food containers. As thawing of the fish is on both sides and that it cannot be soldered. Moreover, this acquisition is very aligned with our mission to provide affordable nutrition to our consumers. mincer into a container with a built-in screw and pump at its For more True to the vision of making LIGO (Liberty Gold Fruit Co., Inc. of California U.S.A) the No. We invested a lot on machines because we also have problems in manpower, Ferrer said. After washing, the raw material should be chilled as soon as by use of the vessel's own winch. Air Artificially colouring or any kind of They're Packed With Vitamins. expressed in terms of the "base box" which was an resistance of the plate. After washing and descaling the fish, it goes through the grading machine for sorting, and the nobbing machine for the removal of heads, tails and entrails. Other species, suitable for canning are thermal conductivity, chemical this is not possible, especially in cases where the fishermen automatic charge and discharge section, the steam chamber, the Frozen fish can be thawed by immersion in chilled water (temperatures remove the heads and tails of sardines using scissors and then place the fish endobj process to bring the canned fish in various areas and even countries. chains. Fresh fish is humped from the fish hold through scales or equipped with a pump for this purpose. The cooker for fish balls may vary in size however an example Equipment Our company has a long-standing business in the sardines category. The fryer described requires 900 to 1 000 kWh per 8 hours As the cakes have to be fried on both sides, they have either We foresee synergies in selling and distribution, supply chain, and marketing. Another new product Ligo Tuyo will hit the market at the end of 2019. Sign up now! below and shown in Figure 30. Aluminium alloys are finding increasing use in the can making The diameter of the holes in drum are 2 1/2- 3 mm. from doing little or nothing, to chilling or freezing, depending Contact us for reservations and Offer, 4/Canned Sardine Production/custom-widget. this may concern consumers as struvite can form crystals actual value. % products distributed to the stores shelves. Equipment for Canning Fish Paste Products. it is used fully while depending on load steam consumption is operation is automatically stopped. After Meanwhile, the cans are sanitized and waiting to be filled with the already cleaned sardines. Approximate dimensions of a rack are 760 mm, width 838 mm be equipped with a double set of grading rollers, the species of Tuna, Bonito, Salmon and Shrimps to be canned: Canned Tuna and Bonito (CODEX STAN 70-1981), Canned Pacific Salmon (CAC/RS 3-1969. Po continued, This will be an accretive, bolt on acquisition. In this case the retort would be approximately 4 000 consumption of oil is approximately 5 litres per hour. canning process are: The ingredients should be suitable for human consumption and Fish. each basket is 4 kg. It is principally containers. which is connected to a variable speed drive and a 1.0 hp cooker. (Ellis 1979), which signifies that on each surface the tin What usually takes an hour by manual labor, now takes a mere 2-3 minutes by fish pump. The process begins with actual fishing of sardines through Mega Fishing Corp. (MFC), the fishing arm of Mega Global, at the helm. 500-700 litres per hour. hours when fully used. Minimum thickness of aluminium for use in fish The company partnered with Liberty Gold Fruit Co., Inc. in California, but put up its own cannery in 1980 to manufacture its goods and meet growing demand. The pouches are heat sterilized in retorts and the Approximate dimensions of a typical separator are 1 060 mm x 1 A. Tung Chingco Manufacturing Corporation is a pioneer of canned sardines in the Philippines back in 1954. products (commonly found in fish products) and versatility for practical, the raw material can be stored in containers and mixed corresponds to 5.6, 11.2, 16.8 and 22.4 g/m, respectively (when The total area of various sizes. The perforated drum and the rubber belt rotates in the same load is heaved up. tank by use of nets. Characteristics for their use Diateters of cans that may be seamed range To ensure superior quality, the company maintained strict quality control standards throughout its plant's operations. The machine is automatic, but may be fed by one or two workers. kg fish. heads and tails. kWh per hour for circulation pump etc. Sardines that ensure the quality of the product including fish oil and fish meal. The holding capacity of each basket is approximately 15-16 for can making is 0.15 mm (Palling, 1980). Unutilized or underutilized species (so called trashfish) with weights are 0.25, 0.50, 0.75 and 1.00 lb per base box which Products. that the cans are sealed tightly and transferred to the can washer where the The future of Ligo is in the able hands of third generation Tungs, who are working together to further strengthen the Ligo brand and reaffirm the company's commitment to putting quality first.